Features of deformation of a bimetallic plate
Author details
- Institute of Strength Physics and Materials Science, Tomsk, Russian Federation
- Institute of Strength Physics and Materials Science, Tomsk, Russian Federation
Abstract
The features of macroscopic localization of plastic flow during uniaxial tension of a flat bime- tallic plate are discussed. The extension axis of the sample was oriented normally to the direction of rolling. The studied bimetal "low-carbon steel – stainless steel" is used in chemical engineering for the manufacture of reaction columns, autoclaves, reactors, and heat exchangers. The plastic flow curve of the bimetal after the yield point in the area of large plastic deformations is located between the curves for its components – austenitic stainless steel (AISI 304) and low-carbon steel (ASTM A414 grade A). The visualization of localized plastic deformation bands and regis- tration of the kinetics of their movement were carried out on the working part of the sample by the method of digital speckle photography. It has been established that at the yield plateau, plastic deformation in the form of Lüders fronts originates at the interface between the cladding layer and the base bimetal layer and propagates in the base layer of low-carbon steel, while the less plastic cladding layer of stainless steel deforms elastically. Then, together with the base one, the cladding layers also begin to plastically deform in the form of the propagation of Portevin – Le Chatelier fronts. The process of failure of a bimetal also begins with the localization of plastic deformation near structural inhomogeneities and stress concentrators in the area of con- tact between layers of two dissimilar metals. The stress concentrators formed at the early stages of plastic flow in this region initiate the formation of a high-amplitude peak of strain localization, which is a precursor to the formation of a neck in the sample and further ductile failure of the bimetal.
Keywords
ОСОБЕННОСТИ ДЕФОРМАЦИИ БИМЕТАЛЛИЧЕСКОЙ ПЛАСТИНЫ
Рассматриваются особенности макроскопической локализации пластического течения при одноосном растяжении плоской биметаллической пластины. Ось растяжения образца была ориентирована нормально к направлению прокатки. Исследуемый биметалл «низко- углеродистая сталь – нержавеющая сталь» применяется в химическом машиностроении для изготовления реакционных колонн, автоклавов, реакторов, теплообменников. Кривая пластического течения биметалла после площадки текучести в области больших пласти- ческих деформаций расположена между кривыми для его составляющих – нержавеющей аустенитной стали (AISI 304) и низкоуглеродистой стали (ASTM A414 grade A). Визуализа- ция полос локализованной пластической деформации и регистрация кинетики их движения осуществлялись на рабочей части образца методом спекл-фотографии. Установлено, что на площадке текучести пластическая деформация в виде фронтов Людерса зарождается на границе раздела «плакирующий слой – основной слой биметалла» и распространяется в основном слое низкоуглеродистой стали, в то время как менее пластичный плакирующий слой нержавеющей стали деформируется упруго. Затем совместно с основным начинают пластически деформироваться также и плакирующие слои в виде распространения фрон- тов Портевена – Ле Шателье. Процесс разрушения биметалла также начинается с локали- зации пластической деформации вблизи структурных неоднородностей и концентраторов напряжения в области контакта слоев двух разнородных металлов. Сформированные на ранних стадиях пластического течения в этой области концентраторы напряжений иниции- руют образование высокоамплитудной области локализации деформации, которая явля- ется предвестником формирования шейки в образце и дальнейшего вязкого разрушения биметалла.
Ключевые слова
Bibliography
- 1.Pelleg J. Mechanical Properties of Materials. Dordrecht: Springer, 2013, 634 p. Scholar
- 2.Zasukha P.F., Korshchikov V.D., Bukhvalov O.B., Ershov A.A. Bimetallicheskii prokat [Bimetallic Rolling]. Moscow, Met- allurgiya, 1971, 264 p. Scholar
- 3.Khodadad Motarjemi A., Kocak M., Ventzke V. Mechani- cal and fracture characterization of a bi-material steel plate, Inter- national Journal of Pressure Vessels and Piping, 2002, vol. 79, no. 3, pp. 181–191. DOI: 10.1016/S0308-0161(02)00012-1 Scholar
- 4.Gao X., Jiang Z., Wei D., Jiao S., Chen D., Xu J., Zhang X., Gong D. Effects of temperature and strain rate on mi- crostructure and mechanical properties of high chromium cast iron/low carbon steel bimetal prepared by hot diffusion- compression bonding, Materials and Design, 2014, vol. 63, pp. 650–657. DOI: 10.1016/j.matdes.2014.06.067 Scholar
- 5.Xiao X.F., Ye S.P., Yin W.X., Xue Q. HCWCI/Carbon steel bimetal liner by liquid-liquid compound lost foam casting, Journal of Iron and Steel Research, 2012, vol. 19, pp. 13–19. DOI: 10.1016/S1006-706X(12)60145-9 Scholar
- 6.Li Y., Gong M., Wang K., Li P., Yang X., Tong W. Diffu- sion behavior and mechanical properties of high chromium cast iron/low carbon steel bimetal, Materials Science and Engineering A, 2018, vol. 718, pp. 260-266. DOI: 10.1016/j.msea.2018.01.111 Scholar
- 7.Li Z., Lin Y.C., Zhang L., Jiang F., Jiang Z., Jiao S. Inves- tigation of compact tensile and fracture mechanical properties of a duplex stainless steel bimetal composite with the interfacial zone, Journal of Materials Research and Technology, 2022, vol. 19, pp. 809-820. DOI: 10.1016/j.jmrt.2022.05.085 Scholar
- 8.Li Z., Zhao J., Jiang F., Liang X., Zhang Q., Yuan X., Jiao S., Jiang Z. Interfacial characteristics and mechanical properties of duplex stainless steel bimetal composite by heat treatment, Mater- rials Science and Engineering A, 2020, vol. 787, pp. 139513:1-24. DOI: 10.1016/j.msea.2020.139513 Scholar
- 9.E J.C., Huang J.Y., Bie B.X., Sun T., Fezzaa K., Xiao X.H., Sunn W., Luo S.N. Deformation and fracture of explosion-welded Ti/Al plates: A synchrotron-based study, Materials Science and Engineering A, 2016, vol. 674, pp. 308-317. DOI: 10.1016/j.msea.2016.07.125. Scholar
- 10.Broek D. Elementary Engineering Fracture Mechanics. Dordrecht, Marinus Nijhoff Publishers, 1986, 501 p. DOI: 10.1007/978-94-009-4333-9 Scholar
- 11.Wu H.-C. Continuum Mechanics and Plasticity. New York, Chapmen and Hall/CRC, 2005, 704 p. DOI: 10.1201/9780203491997 Scholar
- 12.Asaro R.J., Lubarda V.A. Mechanics of Solid Materials. Cambridge: Cambridge University Press, 2006, 860 p. Scholar
- 13.Argon A. Strengthening Mechanism of Crystal Plasticity. Oxford, University Press, 2008. 404 p. Scholar
- 14.Rizov V. Fracture in Composites – An Overview (Part I), Journal of Theoretical and Applied Mechanics, 2012, vol. 42, pp. 3-42. DOI: 10.2478/v10254-012-0006-z Scholar
- 15.Aifantis E.C. Gradient Material Mechanics: Perspectives and Prospects, Acta Mechanica, 2014, vol. 225, pp. 999-1012. Scholar
- 16.Borg U. Strain gradient crystal plasticity effects on flow localization, International Journal of Plasticity, 2007, vol. 23, pp. 1400-1416. Scholar
- 17.Zaiser M. Scale invariance in plastic flow of crystalline solids, Advances in Physics, 2006, vol. 5, pp. 185-245. DOI: 10.1080/00018730600583514 Scholar
- 18.Vildeman V.E., Lomakin E.V. and Tretiakova T.V. Yield delay and space-time inhomogeneity of plastic deformation of carbon steel, Mechanics of Solids, 2015, vol. 50, no. 4, pp. 412-420. Scholar
- 19.Plechov O.A., Naimark O.B., Saintier N., Palin-Luc T. Elastic-plastic transition in iron: structure and thermodynamic features. Technical Physics, 2009, vol. 7, no. 8, pp. 56-61. Scholar
- 20.Tretyakova T., Wildemann V. Study of spatial-time inhomogeneity of inelastic deformation and failure in bodies with concentrators by using the digital image correlation and infrared analysis. Procedia Structural Integrity, 2017, vol. 5, pp. 318-324. Scholar
- 21.Lebyodkin M.A., Zhemchuzhnikova D.A., Lebedkina T.A., Aifantis E.C. Kinematics of formation and cessation of type B deformation bands during the Portevin-Le Chatelier effect in an Al-Mg alloy, Results in Physics, 2019, vol. 12, pp. 867-869. Scholar
- 22.Shibkov A.A., Gasanov M.F., Zheltov M.A., Zolotov A.E., Ivolgin V.I. Intermittent plasticity associated with the spatiotemporal dynamics of deformation bands during creep tests in an Al-Mg polycrystal. International Journal of Plasticity, 2016, vol. 8, pp. 37-55. Scholar
- 23.Dierke H., Fischer, M. Tutsch, R., Casarotto L. Optical Extensometer for Tracking Propagations Deformation Bands [Optisches extensometer zur verfolgung propagierender verformungsbander], Technisches Messen, 2011, vol. 78, pp. 211-17. DOI: 10.1524/teme.2011.0106 Scholar
- 24.Zuev L.B., Barannikova S.A. Avtovolnovaya mehanika plastichnosti metallov [Autowave mechanics of metal plasticity]. PNRPU Mechanics Bulletin, 2019, no.1, pp. 49-63. Scholar
- 25.Zuev L.B., Barannikova S.A. Autowave Physics of Material Plasticity. Crystals, 2019, vol. 9, no. 9, pp. 458-488. Scholar
- 26.Zuev L.B., Barannikova S.A. Quasi-particle approach to the autowave physics of metal plasticity, Metals, 2020, vol. 10, pp. 1-15. Scholar
- 27.Zuev L.B., Khon Y.A. Plastic Flow as Spatiotemporal Structure Formation. Part I. Qualitative and Quantitative Patterns, Physical Meseomechanics, 2022, vol. 25, no. 2, pp. 103 - 110. Scholar
- 28.Kwiecień M., Kopyściński M., Bloniarz R., Muszka K., Majta J. Influence of deformation conditions on the inhomogeneity of plastic flow of structurally graded bimetal systems, Procedia Manufacturing, 2018, vol. 15, pp. 1649-1655. DOI: 10.1016/j.promfg.2018.07.272 Scholar
- 29.Barannikova S., Zuev L., Li Y. Plastic flow heterogeneity and failure of bimetal material, International Journal of GEOMATE, 2018, vol. 14, pp. 112-117. DOI:10.21660/2018.43.3578 Scholar
- 30.Shin H.C., Ha T.K., Chang Y.W. Kinetics of deformation induced martensitic transformation in a 304 stainless steel. Scripta Materialia, 2001, vol. 45, no. 7, pp. 823-829. Scholar
- 31.Olson G.B., Cohen M. Kinetics of strain-induced martensitic nucleation. Metallurgical and Materials Transactions A, 1975, vol. 6. No. 4, pp. 791-795. Scholar
- 32.Barannikova S.A., Nikonova A.M., Kolosov S.V. Deformationen povećenje austenitnoj nezhvajehšej stali v interval temperature \(143\mathrm{K}< \mathrm{T}< 420\mathrm{K}\) [Studying Deformation Behaviors in Austenitic Stainless Steels within a Temperature Range of \(143\mathrm{K}< \mathrm{T}< 420\mathrm{K}\) ], PNRPU Mechanics Bulletin, 2021, no. 1, pp. 22-30. Scholar
- 33.Srinivasan N., Raghu N., Venkatraman B. Study on Lüders deformation in welded mild steel using infrared thermography and digital image correlation, Advanced Materials Research, 2012, vol. 585, pp. 82-86. DOI: 10.4028/www.scientific.net/AMR.585.82 Scholar
- 34.Barenblatt G.I. The Mathematical Theory of Equilibrium Cracks in Brittle Fracture. Advances in Applied Mechanics, 1962, vol. 7, pp. 55-129. DOI: 10.1016/S0065-2156(08)70121-2 Scholar
- 35.Barannikova, S.A., Li, Y.V. Development Kinetics of the Plastic Wave Front at the Metal Interface, Russian Physics Journal, 2020, vol. 63, pp. 731-737 (2020). DOI: 10.1007/s11182-020-02091-7 Scholar
- 36.Hähner P. Theory of solitary plastic waves. Applied Physics, 1994, vol. A58, no. 1, pp. 41-58. Scholar
- 37.Müller A., Segel C., Linderov M., Vinogradov A., Weidner A. Biermann H. The Portevin-Le Châtelier Effect in a Metastable Austenitic Stainless Steel, Metallurgical and Materials Transactions A, 2016, vol. 47, pp. 59-74. DOI: 10.1007/s11661-015-2953-x Scholar
- 1.Pelleg, J. Mechanical properties of materials / J. Pelleg. – Dordrecht: Springer, 2013. – 634 p. Scholar
- 2.Биметаллический прокат / П.Ф. Засуха, В.Д. Корщиков, О.Б. Бухвалов, А.А. Ершов. – М.: Металлургия, 1971. – 264 с. Scholar
- 3.Khodadad Motarjemi, A. Mechanical and fracture charac- terization of a bi-material steel plate / A. Khodadad Motarjemi, M. Koçak, V. Ventzke // Int. J. Press. Vess. Pip. – 2002. – Vol. 79, no. 3. – P. 181–191. DOI: 10.1016/S0308-0161(02)00012-1 Scholar
- 4.Effects of temperature and strain rate on microstructure and mechanical properties of high chromium cast iron/low carbon steel bimetal prepared by hot diffusion-compression bonding / X. Gao, Z. Jiang, D. Wei, S. Jiao, D. Chen, J. Xu, X. Zhang, D. Gong // Mater. Des. – 2014. – Vol. 63. – P. 650–657. DOI: 10.1016/j.matdes.2014.06.067 Scholar
- 5.HCWCI/Carbon steel bimetal liner by liquid-liquid com- pound lost foam casting / X.F. Xiao, S.P. Ye, W.X. Yin, Q. Xue // J. Iron Steel Res. – 2012. – Vol. 19. – P. 13–19. DOI: 10.1016/S1006-706X(12)60145-9 Scholar
- 6.Diffusion behavior and mechanical properties of high chromium cast iron/low carbon steel bimetal / Y. Li, M. Gong, K. Wang, P. Li, X. Yang, W. Tong // Mater. Sci. Eng. А. – 2018. – Vol. 718. – P. 260–266. DOI:10.1016/j.msea.2018.01.111 Scholar
- 7.Investigation of compact tensile and fracture mechanical properties of a duplex stainless steel bimetal composite with the interfacial zone / Z. Li, Y.C. Lin, L. Zhang, F. Jiang, Z. Jiang, S. Jiao // J. Mater. Res. Tech. – 2022. – Vol. 19. – P. 809–820. DOI: 10.1016/j.jmrt.2022.05.085 Scholar
- 8.Interfacial characteristics and mechanical properties of du- plex stainless steel bimetal composite by heat treatment / Z. Li, J. Zhao, F. Jiang, X. Liang, Q. Zhang, X. Yuan, S. Jiao, Z. Jiang // Mater. Sci. Eng. А. – 2020. – Vol. 787. – P. 139513:1-24. DOI: 10.1016/j.msea.2020.139513 Scholar
- 9.Deformation and fracture of explosion-welded Ti/Al plates: A synchrotron-based study / J.C. E, J.Y. Huang, B.X. Bie, T. Sun, K. Fezzaa, X.H. Xiao, W. Sunn, S.N. Luo // Mater. Sci. Eng. А. – 2016. – Vol. 674. – P. 308–317. DOI: 10.1016/j.msea.2016.07.125 Scholar
- 10.Broek, D. Elementary engineering fracture mechanics / D. Broek. – Dordrecht: Marinus Nijhoff Publishers, 1986. – 501 p. DOI: 10.1007/978-94-009-4333-9 Scholar
- 11.Wu, H.-C. Continuum Mechanics and Plasticity / H.-C. Wu. – New York: Chapmen and Hall/CRC, 2005. – 704 p. DOI: 10.1201/9780203491997 Scholar
- 12.Asaro, R.J. Mechanics of solid materials / R.J. Asaro, V.A. Lubarda. – Cambridge: Cambridge University Press, 2006. – 860 p. Scholar
- 13.Argon, A. Strengthening mechanism of crystal plasticity / A. Argon. – Oxford: University Press, 2008. – 404 p. Scholar
- 14.Rizov, V. Fracture in composites – an overview (Part I) / V. Rizov // J. Theor. Appl. Mech. – 2012. – Vol. 42. – P. 3–42. DOI: 10.2478/v10254-012-0006-z Scholar
- 15.Aifantis, E.C. Gradient material mechanics: perspectives and prospects / E.C. Aifantis // Acta Mech. – 2014. – Vol. 225. – P. 999–1012. Scholar
- 16.Borg, U. Strain gradient crystal plasticity effects on flow localization / U. Borg // Int. J. Plast. – 2007. – Vol. 23. – P. 1400–1416. Scholar
- 17.Zaiser, M. Scale invariance in plastic flow of crystalline solids / M. Zaiser // Adv. Phys. – 2006. – Vol. 5. – P. 185–245. DOI: 10.1080/00018730600583514 Scholar
- 18.Vildeman, V.E. Yield delay and space-time inhomogene- ity of plastic deformation of carbon steel / V.E. Vildeman, E.V. Lomakin, T.V. Tretiakova // Mech. Solid. – 2015. – Vol. 50, no. 4. – P. 412–420. Scholar
- 19.Упругопластический переход в железе: структурные и термодинамические особенности / О.А. Плехов, О.Б. Най- марк, N. Saintier, T. Palin-Luc // ЖТФ. – 2009. – Т. 7, № 8. – С. 56–61. Scholar
- 20.Tretyakova, T. Study of spatial-time inhomogeneity of in- lastic deformation and failure in bodies with concentrators by using the digital image correlation and infrared analysis / T. Tretyakova, V. Wildemann // Proc. Str. Integ. – 2017. – Vol. 5. – P. 318–324. Scholar
- 21.Kinematics of formation and cessation of type B defor- mation bands during the Portevin-Le Chatelier effect in an AlMg alloy / M.A. Lebyodkin, D.A. Zhemchuzhnikova, T.A. Lebedkina, E.C. Aifantis // Res. Phys. 2019. – Vol. 12. – P. 867–869. Scholar
- 22.Intermittent plasticity associated with the spatio- temporal dynamics of deformation bands during creep tests in an Al-Mg polycrystal / A.A. Shibkov, M.F. Gasanov, M.A. Zheltov, A.E. Zolotov, V.I. Ivolgin // Int. J. Plast. 2016. – Vol. 8. – P. 37–55. Scholar
- 23.Optical extensometer for tracking propagations deformation bands / H. Dierke, M. Fischer, R. Tutsch, L. Casarotto // Tech. Mess. – 2011. – Vol. 78. – P. 211–17. DOI:10.1524/tme.2011.0106 Scholar
- 24.Зуев, Л.Б. Автоволновая механика пластичности ме- таллов / Л.Б. Зуев, С.А. Баранникова // Вестник ПНИПУ. Ме- ханика. – 2019. – № 1. – С. 49–63. Scholar
- 25.Zuev, L.B. Autowave physics of material plasticity / L.B. Zuev, S.A. Barannikova // Crystals. – 2019. – Vol. 9, no. 458. – P. 1–30. Scholar
- 26.Zuev, L.B. Quasi-particle approach to the autowave physics of metal plasticity / L.B. Zuev, S.A. Barannikova // Met- als. – 2020. – Vol. 10. – P. 1–15. Scholar
- 27.Зуев, Л.Б. Пластическое течение как процесс форми- рования пространственно-временных структур / Л.Б. Зуев, Ю.А. Хон // Физич. мезозем. – 2021. – Т. 24, № 6. – С. 5–14. Scholar
- 28.Influence of deformation conditions on the inhomogenei- ty of plastic flow of structurally graded bimetal systems / M. Kwiecień, M. Kopyściński, R. Bloniarz, K. Muszka, J. Majta // Proc. Manuf. – 2018. – Vol. 15. – P. 1649–1655. DOI: 10.1016/j.promfg.2018.07.272 Scholar
- 29.Barannikova, S. Plastic flow heterogeneity and failure of bimetal material / S. Barannikova, L. Zuev, Y. Li // Int. J. GEOMATE. – 2018. – Vol. 14. – P. 112–117. DOI: 10.21660/2018.43.3578 Scholar
- 30.Shin, H.C. Kinetics of deformation induced martensitic transformation in a 304 stainless steel / H.C. Shin, T.K. Ha, Y.W. Chang // Scripta Mater. – 2001. – Vol. 45, no. 7. – P. 823–829. Scholar
- 31.Olson, G.B. Kinetics of strain-induced martensitic nucle- ation / G.B. Olson, M. Cohen // Metall. Mater. Trans. A. – 1975. – Vol. 6, no. 4. – P. 791–795. Scholar
- 32.Баранникова, С.А. Деформационное поведение аустенитной нержавеющей стали в интервале температур 143 К < Т < 420 К / С.А. Баранникова, А.М. Никонова, С.В. Колосов // Вестник ПНИПУ. Механика. – 2021. – № 1. – С. 22–30. Scholar
- 33.Srinivasan, N. Study on Lüders deformation in welded mild steel using infrared thermography and digital image correlation / N. Srinivasan, N.Raghu, B. Venkatraman // Adv. Mater. Res. – 2012. – Vol. 585. – P. 82–86. DOI: 10.4028/www.scientific.net/AMR.585.82 Scholar
- 34.Barenblatt, G.I. The Mathematical Theory of Equilibrium Cracks in Brittle Fracture / G.I. Barenblatt // Adv. Appl. Mech. – 1962. – Vol. 7. – P. 55–129. DOI: 10.1016/S0065-2156(08)70121-2 Scholar
- 35.Баранникова, С.А. Кинетика развития фронтов пла- стического течения на границе раздела металлов / С.А. Баран- никова, Ю.В. Ли // Изв. вузов. Физ. – 2020. – Vol. 63, № 5. – P. 19–24. DOI: 10.17223/00213411/63/5/19 Scholar
- 36.Hähner, P. Theory of solitary plastic waves / P. Hähner // Appl. Phys. – 1994. – Vol. A58, no. 1. – P. 41–58. Scholar
- 37.The Portevin – Le Châtelier effect in a metastable austen- itic stainless steel / A. Müller, C. Segel, M. Linderov, A. Vinogra- dov, A. Weidner, H. Biermann // Metall. Mater. Trans. A. – 2016. – Vol. 47. – P. 59–74. DOI: 10.1007/s11661-015-2953-x Scholar
Other articles in this issue
View the whole issue (No. 3, 2024)- Multiparametric Optimization of the Rotor Blade Design of a Helicopter with Controlled Geometrypp. 5–16
- Asymptotic behaviour of the crack tip fields under creep regime taking into account damage accumulation processespp. 17–38
- EXPERIMENTAL DETERMINATION OF CRACK-TIP FIELDS: HOLOGRAPHIC INTERFEROMETRY METHOD AND DIGITAL IMAGE CORRELATION METHODpp. 39–56
- Energy characteristics of the passage of a sound wave through regions of stepwise changes in the waveguide cross sectionpp. 65–74
- The state of stress and destruction of an adhesive when joining plates with a LAPpp. 75–84
- Numerical and Experimental Investigations of Dynamic Deformation and Failure on Impact of Rectangular Platespp. 85–96
- Finite-difference analysis of plane-parallel and plane-radial flows in the elastic mode of liquid and gas filtrationpp. 97–107
- Experimental verification of the frequency method for evaluating the axial load and imperfection of boundary conditions in reinforcing Barspp. 108–117
Article information
- Published
- 5 September 2024
- Issue date
- 5 September 2024
- Issue
- No. 3 (2024)