A NEW APPROACH FOR THE NUMERICAL ASSESSMENT OF FAILURE OF THE COMPOSITE DOVETAIL JOINT UNDER TENSILE LOADING
Author details
- South Ural State University (National Research University), Chelyabinsk, Russian Federation
- South Ural State University (National Research University), Chelyabinsk, Russian Federation
- South Ural State University (National Research University), Chelyabinsk, Russian Federation
Abstract
This paper proposes and tests a new approach to assessing stress-strain states and determining failure regions of thick-walled tapered composite elements. The mesostructure features of composites, such as ply drops and resin pockets, are not explicitly considered in this approach. The constitutive model based on the multiphase finite element approach was extended to describe the three-dimensional stress-strain state. The model consisted of orthotropic linear-elastic and isotropic elastic-plastic sub-elements which simulate the properties of the fibres and matrix, respectively. The assumption of independence of the shear curve from the type of stress state was adopted to describe the nonlinear deformation response in the model. The calibration of the interlaminar nonlinear response of the constitutive model was performed using the test results of V-notched specimens under combined loading. Then, the verified model was used to determine the delamination load of the dovetail specimens. The delamination load of the dovetail specimens was estimated with the Nouthwestern (NU-Daniel) and the Hashin failure criteria. Finite element analysis of the influence of interlaminar strength and taper angle on the failure load of the dovetail specimens was performed. Based on the results obtained, we proposed the method for determining the rational parameters of the dovetail specimen. It was shown that the new approach could be effective for strength assessment and nonlinear behaviour analysis of tapered thick-walled composite structures at interlaminar shear strains up to 6 %.
Keywords
Предложен и апробирован новый подход к оценке напряженно-деформированного состояния и определению областей разрушения толстостенных клиновидных композитных элементов. Подход не предполагает рассмотрение в явном виде таких особенностей мезоструктуры, как обрывы слоев и смоляные карманы. Структурная модель полимерного композитного материала, основанная на мультифазном конечно-элементном подходе, была расширена для описания объемного напряженно-деформированного состояния. Модель состояла из ортотропных линейноупругих и изотропных упругопластичных подэлементов, моделирующих свойства волокон и матрицы соответственно. При описании нелинейного отклика в модели было принято предположение о независимости кривой сдвига от вида напряженно-деформированного состояния. Калибровка межслойного нелинейного отклика структурной модели была выполнена с использованием результатов испытаний образцов с V-образным надрезом при комбинированном нагружении. Затем верифицированная модель использовалась для определения нагрузки расслоения образцов типа «ласточкин хвост». Нагрузку расслоения образцов типа «ласточкин хвост» оценивали по критериям разрушения Дэниела и Хашина: выполнены расчетные исследования для оценки влияния межслойной прочности и угла клина на нагрузку разрушения образцов. На основе полученных результатов была предложена методика определения рациональных параметров замкового соединения типа «ласточкин хвост». Установлено, что предложенный подход может быть эффективен для оценки прочности и анализа нелинейного поведения клиновидных толстостенных композитных конструкций при межслойных сдвиговых деформациях до 6 %.
Ключевые слова
Bibliography
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- 1.Kutilin S.G., Kozhina T.D. Osobennosti tekhnologicheskogo processa izgotovleniya detalej kompressorov aviacionnyh GTD iz polimernyh kompozicionnyh materialov [Singularities of polymeric composite materials in an aircraft turbine engine compressor details manufacturing technological process]. Vestnik Rybinskoj gosudarstvennoj aviacionnoj tekhnologicheskoj akademii im. PA Solov'eva. 2014, no. 1, pp. 48-54. Scholar
- 2.Timoshkov P.N., Kolobkov A.S., Kurnosov A.O., Goncharov V.A. Prepregi na osnove raspravnyx svyazuyushchih i PKM novogo pokoleniya na ih osnove dlya izdelij aviacionnoj tekhniki [Prepregs based on melt binders and new generation PCMs based on them for aviation equipment]. Polimernye kompozicionnye materialy i proizvodstvennye texnologii novogo pokoleniya. 2021, pp. 7-20. Scholar
- 3.Inozemtsev A.A., Nikhamkin M.Sh., Sandratskii V.L. Osnovy konstruirovannia aviatsionnykh dvigatelei i energeticheskikh ustanovok. Vol. 2 [Design principles of aircraft engines and power plants]. Moscow: Mashinostroenie, 2008. 368 p. Scholar
- 4.Noh H.K., Go M.S., Lim J.H., Choi Y.H., Kim J.G. Numerical modeling and experimental validation of lamina fracture and progressive delamination in composite dovetail specimens under tensile loading. Composite Structures. 2023, Vol. 325, pp. 117578. Scholar
- 5.Helmy S., Hoa S. V. Tensile fatigue behavior of tapered glass fiber reinforced epoxy composites containing nanoclay. Composites Science and Technology. 2014, Vol. 102, pp. 10-19. Scholar
- 6.DeTeresa S.J., Freeman D.C., Groves S.E. The effects of through-thickness compression on the interlaminar shear response of laminated fiber composites. Journal of composite materials. 2004, Vol. 38(8), pp. 681-697. Scholar
- 7.Anoshkin A.N., Zuiko V.Yu., Shipunov G.S., Tretyakov A.A. Technologies and problems of composite materials mechanics for production of outlet guide vane for aircraft jet engine. PNRPU Mechanics Bulletin. 2014, no. 4, pp. 5-44. Scholar
- 8.Daniel I. M. Failure of composite materials. Strain. 2007, Vol. 43(1), pp. 4-12. Scholar
- 9.Daniel I. M., Luo J. J., Schubel P. M. Three-dimensional characterization of textile composites. Composites Part B: Engineering. 2008, Vol. 39(1), pp. 13-19. Scholar
- 10.Christensen R. M., DeTeresa S.J. Delamination failure investigation for out-of-plane loading in laminates. Journal of composite materials. 2004, Vol. 38 (24), pp. 2231-2238. Scholar
- 11.Puck A., Schurmann H. Failure analysis of FRP laminates by means of physically based phenomenological models. Composites science and technology. 2002, Vol. 62(12-13), pp. 1633-1662. Scholar
- 12.Chatterjee S.N. A Coulomb-Mohr type criterion for matrix mode failure in a lamina. ASTM special technical publication. 1997, Vol. 1242, pp. 237-256. Scholar
- 13.Hashin Z. Fatigue failure criteria for unidirectional fiber composites. Journal of Applied Mechanics. 1980, Vol. 47(4), pp. 329-334. Scholar
- 14.Hinton M. Failure criteria in fibre reinforced polymer composites: the world-wide failure exercise. Elsevier. 2004. Scholar
- 15.Grinev M.A., Anoshkin A.N., Pisarev P.V., Zuiko V.Yu., Shipunov G.S. CAD/CAE modelling of mechanical behavior of composite outlet guide vane for aircraft jet engine. PNRPU Mechanics Bulletin. 2015, no. 3, pp. 38-51. Scholar
- 16.Anoshkin A.N., Tashkinov A.A., Gritsevich A.M. Prediction of the bearing capacity of composite flanges for aircraft-engine casing parts. Mechanics of composite materials. 1997, Vol. 33(3), pp. 255-262. Scholar
- 17.Anoshkin A.N., Rudakov M.V., Straumit I.S., Grinev M.A. Modeling the mechanical tests of composite flange sample-segment from aircraft engine cover. Izvestia of RAS SamSC. 2011, Vol. 13(1-2), pp. 283-288. Scholar
- 18.Anoshkin A.N., Rudakov M.V., Straumit I.S., Shustova E.N. Raschet NDS i otsenka prochnosti kompozitnogo flantsa stekloplastikovogo kozhukha aviatsionnogo gazoturbinnogo dvigatelia [Stress-strain state and strength calculation of composite flange for aircraft engine casing]. Vestnik Ufimskogo gosudarstvennogo aviatsionnogo tekhnologicheskogo universiteta. 2011, Vol. 15, no. 1 (41), pp. 67-75. Scholar
- 19.Potrahov N.N., Anoshkin A.N., Zuiko V.Y., Osokin V.M., Pisarev P.V., Pelenev K.A. Numerical and experimental study of composite bulkhead partition strength with in-situ x-ray monitoring. PNRPU Mechanics Bulletin. 2017, no. 1, pp. 118-133. Scholar
- 20.Anoshkin A.N., Zuiko V.Y., Pelenev K.A., Pisarev P.V., Shipunov G.S. Numerical simulation for development of methodology of stress-strain state control of composite bulkhead for aviation application with the usage of FBG sensors. PNRPU Mechanics Bulletin. 2018, no. 4, pp. 47-57. Scholar
- 21.Grinev M.A., Anoshkin A.N., Pisarev P.V., Zuiko V.Y., Shipunov G.S. Stress-strain analysis and strength prediction of composite outlet guide vane for aircraft jet engine. PNRPU Mechanics Bulletin. 2015, no. 4, 293-307. Scholar
- 22.Shipunov G.S. Raschetno-eksperimental'naya ocenka staticheskoj prochnosti lopatki spryamlyayushchego apparata iz polimernym kompozicionnyh materialov: dissertaciya na soiskanie uchenoj stepeni k.t.n: 01.02.04 / Perm' 2016. - 136 p. Scholar
- 23.Guseinov K., Kudryavtsev O. A., Sapozhnikov S. B. Effectiveness of 2-D and 3-D modelling of dovetail joint of composite fan blade for choosing rational reinforcement schemes. PNRPU Mechanics Bulletin. 2021, no. 1, pp. 5-11. Scholar
- 24.Cui W., Wisnom M. R., Jones M. Effect of step spacing on delamination of tapered laminates. Composites science and technology. 1994, Vol. 52(1), pp. 39-46. Scholar
- 25.Wisnom M. R., Dixon R., Hill G. Delamination in asymmetrically tapered composites loaded in tension. Composite structures. 1996, Vol. 35(3), pp. 309-322. Scholar
- 26.Gan K. W., Allegri G., Hallett S. R. A simplified layered beam approach for predicting ply drop delamination in thick composite laminates. Materials & Design. 2016, Vol. 108, pp. 570-580. Scholar
- 27.Vidyashankar B. R., Murty A. V. K. Analysis of laminates with ply drops. Composites science and technology. 2001, Vol. 61(5), pp. 749-758. Scholar
- 28.Meirinhos G., Rocker J., Cabanac J. P., Barrau J. J. Tapered laminates under static and fatigue tension loading. Composites science and technology. 2002, Vol. 62(4), pp. 597-603. Scholar
- 29.Zhang B., Kawashita L. F., Jones M. I., Lander J. K., Hallett S. R. An experimental and numerical investigation into damage mechanisms in tapered laminates under tensile loading. Composites Part A: Applied Science and Manufacturing. 2020, Vol. 133, pp. 105862. Scholar
- 30.Hallett S. R., Green B. G., Jiang W. G., Wisnom M. R. An experimental and numerical investigation into the damage mechanisms in notched composites. Composites Part A: Applied Science and Manufacturing. 2009, Vol. 40(5), pp. 613-624. Scholar
- 31.Mukhopadhyay S., Jones M. I., Hallett S. R. Compressive failure of laminates containing an embedded wrinkle; experimental and numerical study. Composites Part A: Applied Science and Manufacturing. 2015, Vol. 73, pp. 132-142. Scholar
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- 33.Li X., Hallett S. R., Wisnom M. R. Predicting the effect of through-thickness compressive stress on delamination using interface elements. Composites Part A: Applied Science and Manufacturing. 2008, Vol. 39(2), pp. 218-230. Scholar
- 34.Zou Z., Lee H. A cohesive zone model taking account of the effect of through-thickness compression. Composites Part A: Applied Science and Manufacturing. 2017, Vol. 98, pp. 90-98. Scholar
- 35.Chevalier J., Camanho P. P., Lani F., Pardoen T. Multiscale characterisation and modelling of the transverse compression response of unidirectional carbon fiber reinforced epoxy. Composites Structures. 2019, Vol. 209, pp. 160-176. Scholar
- 36.Fallahi H., Taheri-Behooz F., Asadi A. Nonlinear mechanical response of polymer matrix composites: a review. Polymer Reviews. 2020, Vol. 60(1), pp. 42-85. Scholar
- 37.Chang F. K., Chang K. Y. A progressive damage model for laminated composites containing stress concentrations. Journal of composite materials. 1987, Vol. 21(9), pp. 834-855. Scholar
- 38.Ladeveze P., LeDantec E. Damage modelling of the elementary ply for laminated composites. Composites science and technology. 1992, Vol. 43(3), pp. 257-267. Scholar
- 39.Matzenmiller A., Lubliner J., Taylor R. L. A constitutive model for anisotropic damage in fiber-composites. Mechanics of materials. 1995, Vol. 20(2), pp. 125-152. Scholar
- 40.Laux T., Gan K. W., Dulieu-Barton J. M., Thomsen O. T. A non-linear constitutive model for polymer matrix composites with strength degradation. Composites Part B: Engineering. 2020, Vol. 196, pp. 108-116. Scholar
- 41.Kaya V., Terashita Y., Takahashi J., Umezawa K., Atsumi T. Non-linear stress-strain behaviour of woven fabric composites under shear loading. Composites Part A: Applied Science and Manufacturing. 2022, Vol. 152, pp. 106-116. Scholar
- 42.Shen H., Lian J., Li Y. A new concept of nonlinear deformation for woven composite materials. Composite Structures. 2019, Vol. 211, pp. 23-31. Scholar
- 43.Kariem M. A., Ghasemnejad H., Sadeghi S. Nonlinear modelling of polymer composite materials. Composite Structures. 2019, Vol. 207, pp. 24-35. Scholar
- 44.Guseinov K., Kudryavtsev O. A., Sapozhnikov S. B. A method for experimental determination of the interlaminar shear nonlinear response of CFRP. Composite Structures. 2022, Vol. 302, pp. 116-120. Scholar
- 45.Guseinov K., Kudryavtsev O. A., Bezmelnitsyn A., Sapozhnikov S. B. Determination of interlaminar shear properties of fibre-reinforced composites under biaxial loading: A new experimental approach. Polymers. 2022, Vol. 14(13), pp. 2575. Scholar
- 46.Sapozhnikov S. B., Shchugorev A. V., Guseinov K. A. Multiphase finite element approach for simulation of progressive damage in fabric composites under complex loading. International Journal for Numerical Methods in Engineering. 2021, Vol. 122(11), pp. 2781-2798. Scholar
- 47.Guseinov K., Kudryavtsev O. A., Sapozhnikov S. B. Validation of the multiphase finite element approach for non-linear analysis of fabric composites under combined loading. Composite Structures. 2023, Vol. 312, pp. 116-120. Scholar
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- Solving the Problem of a Transverse Bending of an Electro-Magneto-Elastic Half-Plane with Holes and Crackspp. 20–33
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- Effects of Terms of High Order in Synthesized Polynomial Series Approximation for Fields Associated with the Crack Tip in Anisotropic Media. Part 1. Comparison of Exact and Asymptotic Solutions for Determining Stresses at the Crack Tippp. 59–81
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